Fire-resistant wood by impregnation with cement

Improving fire resistance is a topical issue, particularly in the construction of multi-storey timber buildings. In weathered outdoor conditions flame retardants require a secure fixation in the wood. This invention improves the fire resistance of beech veneer wood in combination with wash-out resistance by cement impregantion. The process uses a carrier liquid that allows cement to be applied to wooden structures for fire protection.
Physical Sciences
Materials
Reference
b80005
IP right year
2020
IP status
Validated DE, GB and FR
Patentee
Rosenheim Technical University of Applied Sciences
Contact
Stephan Ottmar

Challenge and innovation

The impregnation of wood with cement-based fire retardants has shown inconsistent results, highlighting the need for process optimisation. Variations in effectiveness and significant deviations in mass change affect fire tests, particularly in the fire chamber and fire shaft. Thicker components can perform better and achieve B1 fire classification. The challenge is to optimise process parameters to minimise variability and achieve consistent, improved fire resistance. Further investigation were essential to clarify these factors and validate potential improvements.

The Portland cement in the wood contains bound water which is released when the wood is heated, drawing heat from the flames. The hydration creates a strong anchor that increases resistance to leaching. Aluminum-hydroxide releases water when heated, while calcium oxalate monohydrate decomposes in an endothermic process, releasing water, carbon dioxide and carbon monoxide. The process with carrier liquid and subsequent storage in water allows the use of flame retardants that were previously unsuitable.

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